Case Study Category: Industrial Digital Solutions

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Fuel Gas and Hydrogen Network Optimization Study Project – Petro Rabigh

Challenge Complex fuel gas and hydrogen network with multiple sources, consumers, and varying compositions High flaring and liquid fuel usage during imbalance and transient conditions Difficulty maintaining stable fuel quality and calorific value across units Limited visibility into pipeline bottlenecks, pressure…

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Energy Optimization & Green Energy Study – WOODPLC / Aramco Gas Increments Program

Challenge High energy consumption across gas processing units leading to increased OPEX CO₂ emissions driven by sub-optimal heat integration and utility system design Multiple design improvement options with no clear economic prioritization Inefficient pump sizing, exchanger design, and CHP configuration affecting…

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Energy Optimization & Green Energy Study for NGL Pumps – TIDAREC /Aramco Uthmaniyah Gas Plant

Challenge High operating cost from fixed-speed pump and driver configurations Uncertainty between electric motor (VFD) vs gas turbine–driven pumps Load variations at forecast rates causing efficiency losses Need to balance energy cost, reliability, and CO₂ emissions No clear, data-backed comparison across…

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Power Generation Digital Twin Pilot – SEC

Challenge Siloed operational data across plants and systems Limited real-time visibility into safety, assets, and process performance Manual monitoring and delayed incident response Inconsistent reporting and decision-making across locations High operational risk during shutdowns, construction, and peak loads AIGC Solution Unified…

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Fuel Demand Management for Power Generation Project – SEC

Challenge Fuel consumption calculations varied across plants, leading to inconsistent and manual reporting Difficulty in meeting Energy Conversion Agreement (ECA) and Saudi Electricity Code requirements Limited transparency between SEC and SPPC on fuel demand, conversion efficiency, and billing Older power plants…

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Implementation of UOC for Power Generation Pilot – SEC

Challenge No single corporate-level view of generation performance across regions Performance data scattered across plants, systems, and teams Limited ability to drill down from high-level KPIs to plant, unit, or turbine-level details Slower decision-making due to lack of real-time, visual insights…

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Pl Historian Deployment for Multi-Plant Power Generation Project – SEC

Challenge Operational data spread across 12 geographically distributed power plants Limited real-time visibility at headquarters for plant performance and asset health Inconsistent data formats from multiple OEM systems (GE, Siemens, Ovation) Need for secure data integration aligned with cybersecurity standards AIGC…

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