Manufacturing
Manufacturing plays a huge role in the global growth of the economy. The manufacturing industry is slowly developing a lack of alignment between the workforce’s skills and modern manufacturing demands, leading to a crisis in this industry. Digital technologies have exacerbated the skills gap, and automation has taken over the most simple, repetitive manufacturing tasks. Real-time analytics also give workers the information they need to spend more time on creative problem-solving. AIGC’s workflow guides workers through complicated tasks and prevents the most common types of human errors. AIGC offers the next step in the evolution of manufacturing automation, poised to fundamentally transform the way companies do business using artificial intelligence in manufacturing.
The manufacturing industry estimates a significant share of the global workforce to develop organizations’ materials across various sectors. It is one of the essential wealthiest-generating sectors of the worldwide economy. The manufacturing industry has always focused on reducing costs by increasing operational efficiency, creating a safer work environment, and improving the customer experience.
The industry faces modern globalization challenges, volatile demand, increasingly differentiated, personalized, and complex products. Ongoing production line machinery and equipment maintenance is a significant expense, impacting the bottom line for even the leading players in the manufacturing industry. This industry is confronting uncertainties in the face of digitization and new customer expectations. Some of the significant challenges faced today are productivity, efficiency, budget constraints, and the number of designs that can be considered. Today, the manufacturing
industry needs employees with different skills as specific tasks that have become automated. Each project typically is quality sensitive with restrictions on cost and time handcuffed by deadline constraints. Manufacturers are also facing the need to improve data mining capacities to improve real-time decisions.With real-time data connectivity, the manufacturers can securely connect to their production line assets, collate data, analyze the same, and use the results to create data-based models to optimize their production line. Further, using the AI-based solution being offered by AIGC, the manufacturer can holistically visualize the entire manufacturing process in detail, identify process issues, if any, and correct the same before actually getting into the manufacturing process. Using the digital twin visualization method, a virtual twin with all the actual product attributes going through the production process, the production team can identify anomalies quickly and
correct the same before getting into the actual production process of the existing production line. With data helping identify these anomalies in advance, it becomes easier for manufacturers to avoid creating unwanted waste, leading to environmental pollution.
Artificial intelligence algorithms can also optimize manufacturing supply chains, helping companies anticipate market changes, moving from a reactive response mindset to a strategic one. AI is destined to change the way we manufacture products and process materials. From the design process to the production floor of the supply chain, all the way to the administration, is all based on real-time contextual data that empowers you to make critical business decisions. AI and machine learning algorithms help in inventory optimization across the entire supply chain management. AI-powered technologies can produce more reliable designs and eliminate waste. AIGC’s AI-enabled tools predict when each equipment is due for maintenance that enables manufacturers to maximize efficiency in a way that equipment rarely fails.
Featured Solutions & Services from AIGC
Creating a digital transformation will increase the productivity and performance of the industry. We provide end-to-end digital solutions with our digital consulting services, comprising digital strategy consulting, digital architecture designing, and transformation roadmap development. Using emerging technologies, we provide insights into the business, we support companies to innovate and function to become more competitive. To enable competitive advantage and generate growth, we set strategies in motion for clients that unify business and technology architectures. Once we identify the critical business imperatives, we map out initiatives, using information from the data platforms to achieve them.
Significant opportunities are being created by new digital transformation to stay competitive and relevant in business today. Digital Transformation offers new ways to reinvent processes with data, analytics, APIs, machine learning, and other technologies. This results in lowering costs, reducing cycle times, or increasing quality. Adopting technology in process transformation can create significant value. It transforms traditional business models with digital technologies. Today it is easier to convert the plants and factories to smart industries, where no human needs to travel to hazardous locations.
Globally, the manufacturing sector is being impacted by multiple forces and trends. They need to accommodate an ever-changing cohort of disruptive digital technologies – predictive analytics, additive manufacturing, and the Industrial Internet of Things, to name a few. AI in manufacturing is a game-changer. AI in manufacturing operations can be used across functional areas like-inventory management through to production and quality control. We assist the manufacturer’s AI journey with intelligent maintenance, product quality control, and demand planning.
For achieving progress in this digital era, ‘data’ has become a significant critical asset to an organization today who want to build their transformation models. Be it for improving performance or productivity, AI and Analytics will be the core DNA around which companies need to develop their transformation model. By harnessing the power of analytics, automation, and artificial intelligence (AI), organizations can quickly find a correlation within volumes of data gathered and make informed decisions that can be used across the entire organization.
We let the manufacturing sector sense the world around them, comprehend it, and then act accordingly. We offer the experience of helping organizations scale AI. More accurately, intelligent automation, augmenting workers perform higher-value tasks, and making the capital stock more productive. Connect with us to bring new growth to the industry.
The future of manufacturing contributes to global growth and innovation. Manufacturing promotes discovery, productivity, and trade more than growth and employment. In many countries, manufacturing also has begun to consume more services and rely heavily on them to operate. Manufacturing is a diverse sector with distinct groups of industries, each with specific drivers of success. The service inputs (everything from logistics to advertising) doubles the price of the manufacturing activity. The Plant of the Future, where information technology (IT) and operational technology (OT) converge, is the road leading to technology, innovation, and advanced capabilities.
Smart Manufacturing or Industry 4.0, is the product of fast-changing disruptive technology. With information technology and operational technology innovations, manufacturing is experiencing the fourth industrial revolution.
Connect with us, and we will help you leave behind the labor-intensive, dirty, and dangerous worksites with memories of plant closings. Robotics changed operational technology dramatically, just as shop-floor automation revolutionized workflows and production cycles. With us, AIGC, your business impact will see a significant improvement.
Robotics and manufacturing are a natural partnership. Industries are frequently using emerging technologies to enhance efficiency, reduce risks, prevent disasters, and cut costs. Robotics is playing a significant role in the manufacturing landscape today. Manufacturing robots automate monotonous tasks, lessen margins of error to nominal rates, and enable human workers to focus on more productive operation areas. The robot also executes the process’s components, such as lifting, holding, and moving heavy pieces.
With the recent advancement of edge computing and connectivity, drones/ aerial robots with AI-on-the-edge capability can perform analytics in-situ and autonomous operations. In hardly accessible uninhabited areas, industrial drones perform tasks such as the inspection of elevated equipment, visual recognition as they have specific features and a piece of special equipment or payload.
Drones and robot-based inspections collect better data from the assets as they can get as close as possible compared to a human worker. It also eliminates the need to scale at dangerous heights or access dangerous and hazardous locations, reducing the risks or accidents. Drones can collect data, including corrosion, gas leaks, radiation, fire, and they are also useful in rescue operations.
With a dedicated manufacturing automation solution from AIGC, you can see increased productivity, improved worker safety and satisfaction, and a better bottom line. Robots used in manufacturing to create efficiencies all the way from raw material handling to finished product packing.
Industrial processes are undergoing a radical transformation. The use of AI to gain insights from data and upgrade your enterprise has transformed the manufacturing sector. AIGC’s IoT solutions for industrial equipment will help you establish IoT connectivity across your business. It will help you improve quality control, reduce downtime, predict failures, enhance your employees’ safety and experience — on-premises, or in the field. IoT has multitudes of manufacturing plants-from applications, facilitating the production flow in a manufacturing plant to IoT devices that automatically monitor development cycles and manage warehouses and inventories. The Industrial IoT solutions offer- cost reduction, shorter time-to-market, mass customization, and Improved safety, to name a few. It supports industries in forecasting the completeness of their baseline and successfully following their deadlines.
With our IoT solution, industries can monitor their supply chain by getting meaningful estimates of the available resources. The consolidation of IoT and machine learning enables machines to deduct issues and fix them on their own. They also create self-healing, automated systems that intelligently regain control when the downtime occurs. Our IoT solutions also enable enterprises to address the issues related to connection, computing, and management. To revolutionize the way industries work, call us for our Industrial Internet of things (IIoT) solution.
The Digital Workforce Mobility transforms organizations through- Human-Centred Design, Digital Accelerators; Stakeholder Convergence, and Continuous Innovation. Smart factory operations are enabled by advancements in technologies, including mobile devices, radio-frequency identification (RFID), wearables, and automated systems. By leveraging these technologies, manufacturers have the opportunity to boost output and achieve fully connected operations shortly. Manufacturers who excel at digitally transforming themselves run at a faster pace than their counterparts.
AIGC offers a mobile operation platform that is efficient, powered, and predictable in yard operations. Our digitization solution will reshape the manufacturing job skill sets and organizational trends. Digital transformation in manufacturing is a combination of technological and soft skills. The successful integration of a digital workforce will require workers to continuously adapt to changing roles. We will help you personalize and enhance the employee experience, deploying emerging technology to simplify the mobility lifecycle, eliminating silos through a unified digital ecosystem, and exploring new ways to decrease costs and drive up the value. The alliance of digital functionality in manufacturing processes helps monitor, manage, predict performance, and link participants together on the value chain.
AIGC solutions are designed specifically for our manufacturing clients to optimize the supply chain and help it run more efficiently. Supply chain optimization begins with a thorough analysis based on forecast demand, accompanied by developing a production and inventory plan to meet the forecast. Our expertise includes:
- Planning and Optimization— Manufacturers should consider multiple channels and determine the optimal inventory levels within the supply chain process’s echelons. This is also critical because you need to consider the carbon footprint levels and ensure the greening supply chain.
- Operations and Scheduling is a time-phased plan that involves allocating the available capacity or resources, inventory position management, production management, terminal management, and schedule balancing.
- Execution and Settlement—flow of tasks involved in the supply chain, such as order fulfillment, procurement, warehousing, and transporting. Ensure completion of the plans, planned order, and project orders.
- Reporting and Analytics—helps a business better predict future demand, helps decide what products can be minimized when they become less profitable or understand customer needs.
You can benefit from our experience in supply chain optimization and apply it to your organization by connecting with us now. Our solutions help speed your products to market and scale your distribution footprint based on demand.