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AIGC data reconciliation and production accounting address the pressing issue of unaccounted losses for refineries, petrochemical plants, and other processing facilities. This solution improves efficiency with data reconciliation by finding errors in raw plant data and closing the mass balance and production accounting. Doing so helps the plant account better for feedstock and products, as material tracking and product yield tracking accounts for inventory and pinpoints losses.
AIGC production planning system helps companies optimize feedstock selection, product slate, plant design, and operational execution. It improves quality, robustness, and speed in your Linear programming (LP) model development and hence production planning, enabling profitable decisions about plant operations and much more.
On the other front, the AIGC scheduling system increase refinery margins and throughput by making your schedule match the proper operational constraints. It is fully integrated with planning models, which reduces the gap between Plan vs. Schedule vs. Actual. It improves collaboration and operational stability, resulting in up to 25 cents per barrel margin uplift and reduces product quality giveaway in blending.
Real-Time Optimization (RTO) and Dynamic Optimization applications can trade-off yield, recovery, and efficiency among disparate pieces of equipment. RTO technology is an approach to optimize individual units or all the units together. Successful deployment of RTO technology can help in optimizing critical process operating variables by shifting unit margin towards the optimum and driving the plant toward a more profitable operating regime, bringing substantial benefits.
AIGC offers Automated Rigorous Performance Monitoring as a complete, modern online performance monitoring solution. It uses real-time plant data and employs rigorous engineering models to extract equipment and process consistent, comprehensive, timely, and trustworthy information. It fully integrates rigorous data reconciliation and validation capabilities to provide gross error detection, elimination, and model-calculated replacements for erroneous data points.
The Automated Rigorous Performance Monitoring’s real-time system (RTS) provides convenient graphical scheduling and automation of all performance monitoring and reporting tasks. RTS allows you to easily define complex event sequences for automated performance monitoring daily, weekly, or at any preset interval. Conditional branching within RTS allows operator oversight and attention to highlighted events by relaying messages directly to the appropriate individuals. Manual operation is always available when desired.
AIGC flexibility and powerful optimization methods provide the best approach to optimizing energy sourcing, distribution, and facilities configuration. When things change, utility optimization finds the best solution to meet energy demand by operating the optimal specifications while respecting plant constraints and maximizing profit.
Correct utility optimization requires the capability of switching in and out energy-supplying units depending on the current economics, process equilibrium, and underlying non-linear process optimality. We satisfy this requirement by evaluating multiple fuel options while performing the optimization, investigating different equipment configurations that will meet steam balance and demand requirements while minimizing costs, and assessing the economic impact of using other power sources (gas turbine and/or power grid).